DAYUE Offering Quality Customised precision tungsten carbide roll machining
-Product information
Tungsten Carbide Moulds for Wire Drawing
-Standards compliant
Manufacturing diameter from φ0.01mm-φ650mm, tolerance can be controlled to ± 0.001
The longest manufacturing length is 15000mm
Manufactured in Inch size also for specials and custom parts.
According to the part design, the maximum concentricity can reach 0.002.
Surface finish：Ra0.2-Ra0.8
Slow walking wire reaches tolerance ± 0.001
EDM tolerance can reach ± 0.002
Carbide rolls are extremely durable and efficient tools that can be used in a variety of industrial applications, especially metal working processes. To manufacture tungsten carbide rolls, DAYUE first needs to select a high-quality tungsten carbide material, which is known for its superb hardness and wear resistance. The selected tungsten carbide is then mixed with a suitable binder material, such as cobalt or nickel, to form a powder. The powder is then compacted and moulded into the desired roll shape using high pressure forming technology. The shaped rolls are then sintered at high temperatures to bond the tungsten carbide particles together to form a strong and durable tungsten carbide roll.
To use tungsten carbide rolls, they are usually mounted on a mill or machine designed for a specific application. The rolls should be carefully aligned and securely fastened to ensure proper operation. During operation, the material to be processed, such as sheet metal or wire, is fed into the carbide rolls. The rolls exert pressure on the material to deform or shape it to the desired specifications. The hardness and wear resistance of carbide rolls ensures a long service life and consistent performance, even when working with demanding materials or at high speeds. Regular maintenance and inspections are essential to ensure that rolls remain in optimum condition for efficient and accurate metal working processes.
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